Bar-Fed Production
Bar stock is fed automatically, machined, parted off, and the next piece begins without operator intervention. Best for high-volume runs of small-diameter parts.
Five turning centers with bar feed up to 3.5" diameter, live tooling, and sub-spindle capability. Shafts, fittings, connectors, and valve bodies — machined, cross-drilled, and completed on one platform without a second operation.
Traditional turning produces a shaft. But most shafts have a cross-drilled hole, a milled flat, or a slot that can't be made on a lathe alone — those features used to require a second operation on a mill, with a second setup, a second fixture, and a second chance for position error.
Live-tool turning centers carry a driven tool holder on the turret, so the same machine that turns the OD can also mill a flat, drill a cross-hole, or tap a radial port — without unclamping the part. The part never leaves the spindle. Position error between the OD and the cross-feature drops from a stack-up of two setups to a single-spindle reference.
For parts with features on the back side, we use sub-spindle machines that transfer the part to a second spindle automatically. Same benefit, extended to the second operation. The net effect on cost and lead time is real: parts that used to take 3–4 days across two departments now come off the machine complete in a single day.
Bar stock is fed automatically, machined, parted off, and the next piece begins without operator intervention. Best for high-volume runs of small-diameter parts.
Cross-drilled holes, milled flats, radial slots, and axial ports machined on the same platform as the turning operation. No second setup.
Part is transferred to a second spindle and completed on the back side. Both ends of a shaft or fitting finished in one cycle, one program, one inspection.
Each machine is configured for a specific range — small-precision bar work, mid-size general turning, and large-envelope production.
Standard achievable tolerances by feature type. Tighter callouts are possible on specific features — talk to us before you redesign around them.
| Feature | Standard | Tight | Notes |
|---|---|---|---|
| Outside diameter (OD) | ±0.001" | ±0.0005" | Ground finish available for ±0.0002" |
| Inside diameter (ID / bore) | ±0.0005" | ±0.0003" | Boring bar or reaming |
| Length | ±0.002" | ±0.0005" | Face-touch probing improves repeatability |
| Roundness | 0.0003" | 0.0001" | Controlled by material and tool pressure |
| Concentricity (two diameters) | 0.001" | 0.0003" | Better with sub-spindle transfer |
| Thread pitch diameter | Class 2B | Class 3B | Thread milling for exotic materials |
| Surface finish (Ra) | 32 µin | 16 µin | Down to 8 µin with dedicated finishing pass |
| Perpendicularity (face to axis) | 0.001" | 0.0005" | Datum-dependent |
Drive shafts, motor spindles, and rotating components with concentric bearing journals on both ends. Sub-spindle transfer ensures axial alignment within 0.0003".
JIC, SAE, and NPT fittings machined from 303, 316L, and brass. Cross-drilled ports and radial slots completed on the same platform as the body.
Multi-port valve bodies in stainless and brass with tight bore tolerances. Live tooling machines the ports without a second operation.
Small-diameter stainless and titanium components for surgical instruments and diagnostics. Swiss-style lathe work with burr-free edges and full traceability.
Precision bushings, sleeves, and spacer rings in 17-4 PH, 15-5 PH, and bronze. Bore and OD concentricity held within 0.0003".
Inconel and duplex stainless components for oil and gas with NACE compliance. Thread whirling for exotic alloy threads that would be difficult to tap.
ASTM A967 for stainless parts. Removes free iron from machined surfaces to maximize corrosion resistance.
Common on carbon steel shafts and hardware. Coordinated through vetted US partners with full documentation.
Type II and Type III for aluminum components. Clear, black, or custom colors per MIL-A-8625.
Uniform matte finish for cosmetic or grip surfaces. Also used for deburring small turned components.
Send drawings and quantities. We'll respond with a firm quote and honest lead time within one business day.